My turn to share my projects ! ![]()
If you’re new to aeromodelling, think “small airplanes you design, build, and fly from the ground”
. My corner of it is RC gliders. They often have no motor; you launch them by hand, then they surf rising air from slopes and warm thermals like birds on an elevator
. It looks simple, but making a light, stiff, precise airframe is the real challenge. Wood and foam can get you there, but it’s a marathon of cutting and sanding until your bench looks like it snowed indoors
. Carbon-molded gliders fly brilliantly, yet the price climbs while your wallet… does not
. I am French, how you say, ze goal is to fly more and sand less
.
Here is my plan. I would print a two-meter span sailplane on the K2 Pro Combo, using recognized airfoils and lightweight foaming filaments: LW-PLA, LW-ASA, and HT-LW-PLA
. These materials expand as you tune temperature and flow, trading solid plastic for micro-bubbles
. Think of it like a really good baguette: light inside, crisp outside, and it still holds its shape when you slice it. That means low mass with skins that feel surprisingly stiff, exactly what a glider loves
.
The printer suits the job. I need to print wing modules with roughly 30 cm chord, and that fits the platform so the airfoil stays honest and the number of joints stays low
. A warm, stable chamber keeps foaming predictable, which helps with LW-ASA and especially HT-LW-PLA
. The extrusion path handles abrasive formulations, and I will pair it with the hardened nozzle to keep edges sharp
. With CFS I can run multi-material jobs so skins and inserts share the print without drama
.
I already flew a first prototype. It launched, circled, and behaved… right up to the moment I parked it in a tree
. The airframe passed the test; the pilot will get a firmware update
.
I am now modeling the V2 in 3DExperience, aiming for about 500 g all-up at 2 m span by dialing gyroid infill and local wall thickness
. For the span and cost, that target sits in a very happy place if I compare it to what I can find in the market
. First wing already printed (just have to sand the glue now)
I want this to be reproducible. I will print small foaming coupons to map expansion versus temperature and speed, then lock flow settings that preserve dimensions for each filament
. The wing will be modular with printed shear webs and spar sleeves, snug joiners, and clean leading and trailing edges so the profile stays true
. LW-PLA will cover most skins, LW-ASA will guard the surface contact between each part, and HT-LW-PLA will reinforce hot spots like the nose or motor mount
. I will use simple jigs for incidence and washout, keep weight logs and CG checks, and run quick torsion tests so others can copy the recipe
.
Flight testing starts with gentle hand launches, then slope and thermal sessions
. I will log sink rate, wing loading, and glide impressions, and I will share what actually works in the air, not only what looks pretty on the bench
.
Once V2 is printed, flown, and refined, I will release everything for free: .3mf files, STLs, slicer profiles, a compact build guide with flow curves, temperature ranges. Then I will scale the method to a four-meter RC sailplane. Same idea, bigger smile
. And that’s why it’s funny. Mechanically speaking..It will be easier to print as the airfol is way bigger (just will take longer to print though) !
From gyroid to glide, let us trade cost for know-how and turn sanding marathons into repeatable prints. Bon vol
.

