Ender 3 with Spider V3 Pro HeatBreak Jamming

Hi all. Total newbie here. I bought a original Ender 3, the first few PLA prints worked great. I switched to PETG and was able to successfully print two sets of camera housings using Prusa Slicer. But started experiencing clogging in the bowden tube at the hotend. So I upgraded to a Spider V3 Pro hotend and haven’t been able to successfully print ANYTHING taking more then 20 minutes to complete, due to jamming in the Spider HEATBREAK. I have tried every setting I could find online to stop heatcreep, with absolutely no change in ability to print beyond 20 minutes before jamming in the heatbreak.

I switched to Cure Slicer in an attempt to reduce the number of retractions, but still no success except print time increased to 30 minutes before jamming in the HEATBREAK again. I upgraded the extrudor and E-Stepper motor. I upgraded to a Capricorn bowden tube. I calibrated the E-Steps, I managed to run a .8mm flow cube test (Perfect, it only took 10 minutes). I also replaced the hotend cooling fan (soon to upgrade to a better cool fan system ONCE I CAN PRINT SOMETHING)

I would print a better fan shroud IF I COULD JUST PRINT SOMETHING. I’m at a total loss. Could somebody please help? Here are some Cura TRAVEL settings that some handlebar mustache clad fellow/Guru from Cura YouTube tutorial who suggested to try. I would imagine using Crealities own Ender 3 settings for PETG would at lease be productive once in awhile. This thing should not be having this issue with their suggested settings I have tried, unless Gremlins are real.

I have tried PETG settings:
Filaments: Overture PETG black, SUNLU PETG black, ESUN PETG blue
Print temps: from 250c to 220c (230c seems to be the best for my Emder 3)
Print Speeds: 35mm/s to 80mm/s (50mm/s look best)
Extraction lengths: from 6mm to 1mm (5mm no stringing)
Extraction Speeds: 40mm/s to 80mm/s
Travel Settings per images below.

P.S.:
What is the white plastic sleeve for on the Spider V3 Pro heat break? Will it help cool the heat break if I remove it?



So I had to buy vs printing the Satsana fan duct V59, but it won’t arrive for 3 or 4 weeks. Understandably, a hotter filament hotend would require better cooling.

I did try to print something using a .5mm nozzle with the same .4mm nozzle settings, but failed like the rest. Didn’t even make a difference, which leads me back to Gremlins. I don’t seem to be close to any solution. I really didn’t see the point in trying the .5mm nozzle because the nozzle isn’t the problem, as it continues to ooz filament after aborting the print. I could try a 1.0mm nozzle and it would still jam at in the heat break.

So if all continues to fail, I’m looking at the Micro Swiss Direct Drive extrudor and hotend. Anyone have any experience with them?