Massive Layer Gaps

So after a good year of printing, my K1 Max has finally thrown something at me that I truly am hopeless


with figuring out. The quality of prints has now dropped, making huge gaps and breaks between layers.

I have not changed my settings or slicer at all. I use Orca slicer with the following:

Sunlu PLA+

230 Nozzle

60 Bed

200 mm/s print speed

0.2 Layer height

I re-levelled and calibrated the bed but the problem still persists. Does anyone have any suggestions on what to try next?

Clean/lubricate the z leadscrews perhaps?

Thanks for the reply :).

I’ve given that a go, cleaning all of the screws and fixed rods with IPA and a rod sloth but unfortunately the problem still persists.

I’ll keep messing about with it though as I’m sure I’ll come across something at some point.

I am having the same exact issue. Its been a year. One day printing perfect and then suddenly printing poor quality. Hoping someone knows the solution to this issue

Update: I’ve solved the issue!

Turns out the case of the problem was the extruder gears, they were worn down meaning they occasionally grounded, causing under-extrusion.

All I did was order a new part and replace it.

I’ve attached a picture of the part that was replaced to help anyone out :slight_smile: